Radio-Controlled Helicopters and Model Aircraft Codexery

Cyclic/collective pitch mixing

CCPM reduces mechanical complexity and increases swashplate control precision.

Cyclic/collective pitch mixing

Cyclic/collective pitch mixing (CCPM) is a control method used in collective pitch radio-controlled helicopters. It simplifies the mechanical setup and improves how precisely the rotor's swashplate can be controlled. In older systems, each control axis has its own dedicated servo, but CCPM lets multiple actuators work together to manage all axes at once.

In conventional designs, three separate servos operate the swashplate. The elevator servo tilts it forward and backward for longitudinal cyclic control, which changes the helicopter's pitch. The aileron servo tilts it left and right for lateral cyclic control, affecting roll. The collective pitch servo moves the entire swashplate up and down to adjust the pitch of all rotor blades together. A mechanical mixing system, made of control rods, levers, and many ball bearings, transfers these inputs from the servos to the swashplate. This is known as mechanical CCPM (mCCPM).

To cut down on mechanical complexity, newer helicopters use electronic mixing. A software system, usually running in the transmitter, blends the control inputs for three interdependent servos that operate the swashplate. These servos are arranged around the swashplate at 120° intervals (a variation uses 140°, 140°, and 80° intervals). Besides reducing mechanical parts, this setup shares the workload among the servos.

A further development is the flight controller, also called a "flybarless system." It offers two main advantages. Removing the mechanical flybar from the rotorhead reduces mass and aerodynamic drag, boosting efficiency. The system's accelerometers provide electronic stabilization, enabling more precise tuning and better flight performance.

Servo arrangement
120° intervals (with a variation using 140° + 140° + 80° intervals)

Lore & Background

Older model helicopters use three independent servos to manipulate the swashplate. The elevator servo tilts the swashplate forward and aft (longitudinal cyclic), varying the aircraft's pitch. The aileron servo tilts the swashplate left and right (lateral cyclic), varying the aircraft's roll. The collective pitch servo raises and lowers the entire swashplate, varying the collective pitch of all rotor blades. An intermediate mechanical mixing system transfers control inputs from the servos to the swashplate, hence the name mechanical CCPM (mCCPM). This requires an elaborate system of control rods and levers, often containing many ball bearings.

To reduce mechanical complexity, newer model helicopters use a software system (usually running on the transmitter) to mix the control inputs of three interdependent servos controlling the swashplate. The three servo linkages are arranged around the swashplate at 120° intervals (with a variation using 140° + 140° + 80° intervals). In addition to lower mechanical complexity, the interdependent servos share the workload.

An evolution of electronic mixing is the advent of flight controllers, otherwise known as 'flybarless systems'. Flybarless systems provide two key benefits: by removing the mechanical flybar from the rotorhead, there is less mass and lower aerodynamic drag resulting in improved efficiency. The accelerometers in the flybarless system also provide electronic stabilisation, allowing for finer levels of tuning and greater flight characteristics.

Reader's Guide

CCPM represents a significant shift in radio-controlled helicopter design by enabling multiple servos to collaboratively control the swashplate across all axes. This approach reduces the mechanical complexity inherent in older systems that relied on a single actuator per axis and an elaborate network of control rods and levers. The transition from mechanical mixing (mCCPM) to electronic mixing, typically implemented in the transmitter, simplified the airframe and improved reliability. The subsequent development of flybarless systems further advanced the concept by eliminating the mechanical flybar, reducing mass and aerodynamic drag while introducing electronic stabilisation through accelerometers. This allowed for finer tuning and enhanced flight characteristics. CCPM's legacy is its role in streamlining helicopter control, making models more efficient and precise, and paving the way for modern flybarless flight controllers.

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